1.서론 1.1과업의 개요...7 1.2현황...7 1.3과업의 목적...12 1.4과업의 범위...12 1.5ZIMPRO SYSTEM의 검토...13 2.진단내용 2.1반응탑...14 2.2열교환기...14 2.3고압콤프레샤...14 2.4승압펌프...14 2.5보일러...14 2.6소거로...15 2.7잡용콤프레샤...15 2.8배관 및 밸브류...15 2.9탱크류...15 2.10교반기...16 2.11조파쇄율기 징파쇄기...16 2.12원료이송펌프...16 2.13필터프레스...16 2.14드럼스크린 및 압착기...16 2.15탈취설비...16 2.16산화오니펌프...17 2.17냉거탑...17 2.18전기...17 2.19전기계장...17 3.진단결과보고 3.1반응탑...27 3.1.1가동상태...27 3.1.2문제점 및 대책...27 3.1.3의견...27 3.2열교환기...28 3.2.1가동상태...28 3.2.2문제점 및 대책...29 3.2.3의견...31 3.3고압콤프레샤...31 3.3.1가동상태...31 3.3.2문제점...32 3.3.3대책...32 3.3.4의견...33 3.4승압펌프...33 3.4.1가동상태...33 3.4.2문제점 및 대책...33 3.4.3의견...34 3.5보일러...34 3.5.1가동상태...34 3.5.2문제점 및 대책...35 3.6소거로...36 3.6.1가동상태...36 3.6.2문제점...36 3.6.3대책...37 3.7잡용콤프레샤...38 3.7.1가동상태...38 3.7.2문제점 및 대책...38 3.7.3의견...38 3.8배관 및 밸브류...39 3.8.1가동상태...39 3.8.2문제점...41 3.8.3대책...42 3.8.4의견...42 3.9탱크류...50 3.9.1가동상태...50 3.9.2문제점 및 대책...50 3.9.3의견...50 3.10교반기...52 3.10.1가동상태...52 3.10.2문제점...52 3.10.3대책...52 3.10.4의견...53 3.11조파쇄기 징파쇄기...53 3.11.1가동상태...53 3.11.2문제점...54 3.11.3대책...54 3.11.4의견...55 3.12원료이송펌프...55 3.12.1가동상태...55 3.12.2문제점...55 3.12.3대책...55 3.12.4의견...56 3.13필터프레스...56 3.13.1가동상태...56 3.13.2문제점 및 대책...56 3.13.3의견...56 3.14드럼스크린 및 압착기...56 3.14.1가동상태...56 3.14.2문제점 및 대책...57 3.14.3의견...57 3.15탈취설비...58 3.15.1가동상태...58 3.15.2문제점...58 3.15.3검토내용...58 3.15.4의견...59 3.16산하오니펌프...59 3.16.1가동상태...59 3.16.2문제점...60 3.16.3대책...60 3.17냉거탑...60 3.17.1가동상태...60 3.17.2문제점...69 3.17.3대책...60 3.18전기...61 3.18.1의견...61 가)동부변전소...61 나)고압배관반...61 1)종류...61 2)검사내용...61 다)전동기...62 라)현장조작반...62 마)배관반...63 바)자동화재탐지설비...63 사)조명...63 1)공장....63 2)조정실...63 3.19계장...64 3.19.1의견...64 가)AIR COMP...65 1)LOCAL GAUGE BOARD...65 2)LOCAL CONTROL PANEL...65 3)HCV-11...65 나)AIR COMP...66 1)LOCAL GAUGE BOARD...66 2)LOCAL CONTROL PANEL...66 다)승압펌프...66 1)LOCAL CONTROL GAUGE BOARD...66 2)LOCAL PUMP CONTROL PANEL...67 라)승압펌프...67 1)LOCAL CONTROL GAUGE BOARD...67 2)LOCAL CONTROL PANEL...67 마)COMPRESSOR...67 1)잡용 COMP...67 2)LOCAL CONTROL PANEL...67 바)보일러...68 1)온도감지기 온도지시계...68 2)펌프 및 모타...68 3)판넬 및 기타...68 사)H.C.V...68 아)P.C.V...69 3.진단소감...71 4.연차별 정비계획...72